OEM/ODM Supplier Idler Roller Design - Troughing Impact Idler – Joyroll

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We also offer product sourcing and flight consolidation services. We have our own factory and sourcing office. We can provide you with almost every type of product related to our product range for Carbon Steel Impact Idler, Types Of Idlers In Belt Conveyor, Roller Conveyor Application, Always for the majority of business users and traders to provide best quality products and excellent service. Warmly welcome to join us, let's innovation together, to flying dream.
OEM/ODM Supplier Idler Roller Design - Troughing Impact Idler – Joyroll Detail:

Impact idler protect the belt by absorbing impacts at loading and transfer points. They are available in angles of 20, 35 and 45 degrees, and any other angle are also manufactured as per customer’s design and drawings of the impact idler. Eropean DIN standard, America CEMA standard, Japan JIS standard are available in Stock.

SPECIFICATION:
For Belt Width: 400-2800mm

Trough angles: 0°-45°
Surface Treatment: Electrostatic Powder Coating, Galvanization.
Standard: DIN, CEMA, JIS, AS, SANS-SABS, GOST, AFNOR etc.

RAW MATERIAL OF ROLLERS:
1. Pipe:

High precision longitudinal seam-welded steel pipe, materials S235JR(EN 10025-2),St37-2 (DIN 17100)
Remove internal and external welding bars and uniform wall thickness ensure the roller good dynamic balance
Good out of roundness of pipe ensure the roller have small T.I.R
The pipe is cut and machined using automatic CNC machines, that guarantee the tolerances precision
Roller surface treatment is electrostatic powder coating, thickness of coating approx. 80-120 μ.

2. Shaft:
Cold-drawn round steel bar, materials S235JR(EN 10025-2),St37-2 (DIN 17100)
High precision diameter tolerance, seat IT6 acc. to EN ISO 286-1, perfect match with bearings.
Cut and machined by automatic numerically controlled machines
Precise positioning of circlip groove ensure roller have very small axial movement.
Galvanized shaft are available.

3. Bearing:
Deep-groove ball bearings, tolerance class P5 (DIN 620)
C4 radial clearance provides for optimum roller operation
Bearings are filled with lithium base grease throughout its service life
Nylon cage advantage: self-lubricating, abrasion resistance and low heat by friction, low noise, long service life
A variety of brands are available (HRB,ZWZ,LYC,SKF,FAG,TIMKEN,NSK,NTN etc.)

4. Bearing House:
Made of high quality cold-rolled steel plate, materials DC01(EN 10130), St12(DIN 1623)
High precision, smooth and no burr, bearing fit tolerance standard ISO M7
Perfect concentricity ensure the roller low T.I.R

5. Seal System:
The system comprises of inner seal, labyrinth seal, galvanized metal dust cover, protective cover
Inner lip seal prevent the pipe internal rusting entering the bearing, material is Nylon.
Labyrinth seal have two parts, female labyrinth seal and male labyrinth seal, both material are Nylon or POM,especially effective against the intrusion of outside contaminants
Labyrinth seal filled with lithium lubricating grease, maintenance-free throughout its service life
The labyrinth system can be fitted with a rubber friction ring to prevent the intrusion of water

7. Lubricating Grease:
#2 Long lasting lubricating grease, working condition -20°c to 120°c

8. Surface Treatment:
Electrostatic Powder Coating

FEATURES
1. Deep formed channel side brackets for extra strength.

2. Non-Clogging center stands.
3. Minimal roller gaps.
4. Heavy duty foot pads made for bolt mounting.

APPLICATION:
Mining

Steel mill
Cement plant
Power plant
Chemical Plant
Sea Port
Storage etc.

CERTIFICATE:
ISO9001, SGS, CE


Product detail pictures:

OEM/ODM Supplier Idler Roller Design - Troughing Impact Idler – Joyroll detail pictures

OEM/ODM Supplier Idler Roller Design - Troughing Impact Idler – Joyroll detail pictures


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Our company sticks into the basic principle of "Quality is definitely the life of the business, and status may be the soul of it" for OEM/ODM Supplier Idler Roller Design - Troughing Impact Idler – Joyroll , The product will supply to all over the world, such as: Brunei, Sydney, Hyderabad, Our company offers the full range from pre-sales to after-sales service, from product development to audit the use of maintenance, based on strong technical strength, superior product performance, reasonable prices and perfect service, we'll continue to develop, to deliver the high-quality items and services, and promote lasting cooperation with our customers, common development and create a better future.
  • The goods are very perfect and the company sales manager is warmful, we will come to this company to purchase next time.
    5 Stars By Cara from Lesotho - 2017.11.20 15:58
    The company comply with the contract strict, a very reputable manufacturers, worthy a long-term cooperation.
    5 Stars By Yannick Vergoz from Auckland - 2017.10.13 10:47
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